Thursday, 30 October 2014

Pressure Washers - Cleaning Machines

Pressure washers are a vital tool in the industrial environment ensuring that cleaning is carried out to the standards and regulations required. The pressure washer has been around for many years and has developed into a wide range of types. The basic principle is the same in that water is fed into a machine and is the pumped out via a lance, exiting through an adjustable nozzle. The spray can be altered by adjusting the nozzle to suit the cleaning job in hand, the narrower the water jet the stronger the cleaning force, but less area is covered.

Selecting a Pressure Washer

Selecting the correctly sized machine from the huge range of pressure washers available can be daunting. The selection criteria are based on the type of job the appliance is required for. An example would be oil or greasy deposits which are adherent may require a high pressure to remove them, however a large hard surface area requires a lower pressure but a higher water volume. Consideration should always be given to the duty that the machine will be required to give to make sure you select the correct machine.

Types of Pressure Washers

The sophistication of pressure washers has developed over the years and there is a lot of choice. Hot water washers as well as cold are now available which are more effective if degreasing or disinfecting are required. The other advantage is that because hot water cleans better than cold, lower pressures can be used. Pressure washers can be portable or static and there are advantages to both:

  • Portable Pressure Washers have an advantage as they can be moved where the cleaning is required. If the washer powered by electricity the portability is obviously restricted by the length of the power cord. Some pressure washers are available with their own power source, such as a diesel engine and can be moved around the site or off site for remote cleaning.
  • Static Pressure Washers are a static wash system for premises where there is a regular requirement for hot water pressure cleaning. This would useful say in a transport company where a static jet wash facility could be used by a variety of operators at different times or in a small food processing plant where a cabinet mounted pressure washer would enable efficient cleaning. This type of stand alone hot pressure washer can be attached to a ring main system for one or two operators to access at various points to clean around the premises.
For information about pressure washers and how they can help you keep your business spotless, contact Astol Cleantech (P) Limited for the best advice and prices available.

Tuesday, 28 October 2014

Cleaning Equipment - Vacuum Cleaners

The range of cleaning equipment available for cleaning the industrial environment is large and varied. There is equipment to assist in all areas and can achieve levels of cleanliness and hygiene in a remarkably short space of time, resulting in less downtime and a more efficient use of resources

Types of Cleaning Equipment - Floor

Floor cleaning is a job that has to be done in all environments large and small, and there is a machine for every task. For instance the vacuum cleaner can do more than clean carpets, being available in models that can remove wet or dry residue, or even deal with hazardous dust. The floor sweeper is quite a familiar sight in commercial premises, and mechanically replicates the action of manual sweeping. The dirt is swept back under the machine by the leading rotating brush and swept further by a horizontal brush, back into a collection vessel. There are a variety of configurations and sizes to suit all applications, and to achieve the optimum results. For more adherent deposits there is the scrubber dryer, which is similar in appearance to the floor sweeper but fulfils a different function. This machine also uses a leading rotating brush but also applies a detergent solution and literally scrubs the floor. The resultant residue is then removed by a system of squeegees to leave the floor dry. Both sweepers and scrubber dryers can be pedestrian operated or ride-on depending on size. Basically there is a floor machine for every type of surface and every type of deposit.

Other Types of Cleaning Equipment

Industrial processes are by their nature prone to create dirt and pollution within the workplace and outside; sometimes the dirt and pollution is created by the public (for instance graffiti); but it all requires an efficient clean up. The development of the pressure washer over the last 40 years has improved the ability to remove stubborn dirt and to do it in a shorter time (it is particularly useful in the field of graffiti removal). Pressure washers may use hot or cold water; cold for general grime but for stubborn stains or degreasing then hot water is better. The amount of pressure used to impel the water is important as too high a pressure could damage the surface being cleaned, yet too low would render the washer less effective. A pressure washer can be portable or static. The portable washer has the advantage of being able to be moved around or even off site, however, if the cleaning is part of a regular process, a static cabinet mounted pressure washer could be better as it is always in position ready to go and geared to the job in hand. For instance a pressure washer could be used as a static jet wash in the transport industry or as part of a centralised cleaning system where a number of operatives can use the pressure washer at the same time by using a ring main system.

For more specific and hygienic cleaning, then a steam cleaner may be the answer which as with the pressure washers these can be portable or static.

To find the right solution to your cleaning problem talk to people who know, like Astol Cleantech (P) Limited who have a wealth of experience in the cleaning equipment industry and have great advice and products at good prices.

Sunday, 26 October 2014

Industrial Sweeper

The need for sweeping the floor in the industrial and commercial environment is a significant requirement of any cleaning regime. The industrial sweeper has evolved over time to be a significant tool in the fight against dirt in the workplace

Industrial Sweeper – How Does it Work?

The operation of an industrial sweeper is basically quite simple and consists of one or two disc brushes which rotate and sweep the dirt back into the machine. The dirt is swept by a cylindrical brush, back into a collection tank for subsequent disposal. On the face of it quite straightforward, but there are many factors to consider when operating or purchasing a machine




Industrial Sweeper – Salient Points
  • Brush Type – depends on the type of dirt being collected. For instance, to collect heavy deposits a stiffer, rougher brush should be used whereas for lighter dirt or dust then a thinner more flexible brush should be used.
  • Type – Does the machine need to be a ride-on or walk behind (pedestrian) version. This is dependent on the size of area being cleaned and the access to it.
  • Power – If it is engine powered consideration must be given if it is to be used inside to ventilation with regard to exhaust fumes. If it is battery powered then the charge life and type should be considered.
  • Ease of Use – It should be easy to use by a variety of operators and ergonomically designed to reduce fatigue.
  • Adjustable- Things like the brushes should be adjustable to ensure good contact with the floor. Some machines has a self levelling system to maintain good contact on a variety of floor surfaces.
  • Design – It should be robust as it is being used in an industrial environment. Consideration should be given to access for maintenance and cleaning.

There are many other things to consider such as filtration, programmable controls and auto stop safety features. There is undoubtedly much to think about before purchasing an industrial sweeper. To make the right purchase it is best to talk to the experts in cleaning equipment at Astol Cleantech (P) Limited, who have the knowledge and products to ensure you get best machine at the best price.

Friday, 26 September 2014

What is a pressure washer? - Vacuum Cleaner

A pressure washer is a mechanical device that uses a pump to generate a high-pressure stream of water to clean surfaces. The pump is typically powered by a gasoline engine, an electric motor, or a diesel engine. The pump is a positive displacement pump that forces a specific amount of water flow from the outlet.  By restricting the flow with the nozzle, much like you do by placing your thumb over the end of a garden hose, the pressure washer produces pressure. Without the nozzle the impact of the water from the end of the pressure washer hose is similar to that from a garden hose. The narrow diameter of the nozzle increases the water's velocity and, consequently, its impact and cleaning power. The smaller the nozzle orifice, the more pressure is potentially produced. However to produce greater pressure, more horsepower is required to force the water through the smaller hole. Each pressure washer calls for a specific size nozzle to match the flow of the pump and the horsepower of the motor. Putting too small a nozzle on your pressure washer strains the components and may cause excessive wear to the machine; too large a nozzle sacrifices cleaning power.





All pressure washers produce pressure and flow. Both are important to the cleaning process. Most pressure washers also provide a method for dispensing soap or detergents, either under low or high pressure. The proper use of soap is often key to the cleaning process. Hot water pressure washer are equipped a burner system to continuously heat the stream of water, further aiding the aiding the cleaning process. Most hot water pressure washer can generate wet steam of approximately 240 degrees F, by turning down the pressure to around 150 PSI. There also true steam cleaners that generate a dry steam of approximately 320 degrees F at 150 PSI. Understanding the basic concepts of pressure flow and cleaning units will help you pick the right pressure washer for the cleaning job at hand.

Pressure and flow
Pressure washers use the impact of the water to break the bond of the dirt to the surface you are trying to clean; the higher the pressure, the greater the impact. The type of nozzle you use makes a huge difference in how much impact your pressure washer creates. A zero degree tip gives you the full impact of your pressure washer but is almost useless for cleaning because it hits such a small area. A 15 degree nozzle increases the area you can clean at one time, but reduces impact by 70%. A 40 degree increases the surface area cleaned further, but has 88% less impact than a zero degree nozzle. This is why a turbo nozzle is so effective; for it is a 0 degree nozzle rotating thousands of times a minute creating a 25 degree cone of full impact.
The amount of water, or flow, a pressure washer puts out makes a big difference in cleaning. The flow is what carries the impact to the surface. The more flow, the more impact; there is a direct relationship. A 13 HP pressure washer putting out 4000 PSI at 3.5 gallons a minutes flow has one third less impact than a 20 HP unit putting out 3,500 PSI at 5.0 gallons per minute. Moreover, flow is what is needed for effective rinsing. This is especially true when cleaning large open surfaces, like driveways; or quickly rinsing vehicles in truck washing operation.

Cleaning units
A pressure washer pump creates a positive water flow, and by restricting that flow at the nozzle creates pressure. The more horse power driving the pump allows more flow to be pushed through the pump and the more pressure to be created at the nozzle. For a given amount of horsepower you can have only so much pressure and flow; there is a tradeoff. Most people focus on pressure (PSI), but you really need to consider both pressure and flow. One way of comparing pressure washers is to use the measure of “cleaning units”. To calculate cleaning units, multiply the pressure times the flow of the pressure washer. All other things being equal (i.e. chemical use and heat) a unit with higher cleaning units will clean better than a unit with lower cleaning units.

Cleaning unit application guidelines
Home use, light duty: 2,000 to 3,750 cleaning units.
Medium duty: 3,800 to 7,500 cleaning units
Heavy duty: 7,600 to 15,000 cleaning units'

The measure of cleaning units is a good way to compare the power of one pressure washer relative to another, with the following proviso. When two pressure washers have different pressure and flow specifications, but the cleaning units are equal, remember the unit with the higher pressure unit will make a rotary nozzle work better, while the higher flow unit will rinse better and make flat tip nozzles work more effectively. With that in mind, the following guide can be used on how much pressure and flow is needed to perform certain tasks. Some of these tasks may require a rotary Dirt Killer nozzle as well if you are using the minimum PSI. The minimum specifications are what are required to get the job done. Having more pressure and flow will make the job go faster. The column marked preferred CU shows how much cleaning power is required to get the job done more quickly. (CU means Cleaning Units: cleaning units = Pounds per Square Inch of pressure (PSI) times Gallons Per Minute of flow (GPM).

Tuesday, 23 September 2014

How does a pressure washer make things clean? - Pressure Washer Cleaners



Understanding the cleaning process is essential to the effective use of a pressure washer. A pressure washer cleans by creating a high pressure stream of water that hits the surface with a large amount of kinetic energy, thus removing the dirt mechanically, while providing a constant flow of water to wash the dirt away. Often dirt is mixed with grease or oil, or other substances, which chemically bond the dirt to the surface you are trying to clean. Sometimes even the force of high pressure water needed to break these chemical bonds is insufficient to get the surface clean without requiring excessive pressure, that is either impracticable or would damage the surface. Adding a detergent, or other cleaning chemical, or using hot water, while agitating or brushing the surface, significantly enhances the cleaning power of the pressure washer.

Detergents and soaps are used for cleaning because pure water can't remove oily, organic soiling. Soap cleans by acting as an emulsifier. Basically, soap allows oil and water to mix so that oily grime can be removed during rinsing.

Detergents cannot accomplish much until some mechanical energy or agitation is added into the equation. This mechanical energy is provided by the pressure washer. As the detergent emulsifies the grime, breaking the chemical bond, the blasting effect of the pressurized water strips the dirt from the surface, while the flowing water rinses the detergent and soil away. Warm or hot water, or steam, melts fats and oils so that it is easier for the soap or detergent to dissolve the soil and pull it away into the rinse water.

Thursday, 18 September 2014

Bottom - Line Burnisher Benefits

Burnishers can enhance a facility’s image with clean and shiny floors. Remarkably, experience indicates that distributors don’t aggressively market burnishers, or other high-end cleaning equipment for that matter.




These days, anything a distributor can do to lower costs - especially labor costs - is of interest to customers. In tight times, distributors can make their mark by informing end users of the increased productivity burnishers offer.

Though burnishers offer some unique benefits, they also create some challenges. The majority of these problems can be resolved with good training and a quality preventive maintenance program. Obviously, there are safety precautions that operators must follow when using any piece of powered equipment.

High shine floor finish: Since burnishers operate at high speeds, the interaction between the burnishing pad and the floor finish creates a high shine, often called the wet look.

Burnishers cover large areas in minimal time: Supermarkets are a good example of how burnishers cover large areas in minimal time. Often, one can visit a supermarket late at night and see dull floors, and only a few hours later, in the morning, the floors are clean and shining.

Saving labor dollars: Since burnishers decrease the amount of time needed to polish floors, there is a significant savings of labor dollars.

Image of the overall facility: When floors are clean with a high shine, the overall facility looks clean. Light also reflects better off a highly polished floor.

Safe floors: Clean and well-maintained floors are safe floors. A good floor cleaning and burnishing program provides a clean, slip-resistant surface for customers to walk on.

Compatibility with floor finishes: There are innumerable floor finishes manufactured today for use with high-speed burnishers. Indeed, many floor finishes are specifically designed to provide a high gloss level that is enhanced by high-speed equipment.

Ergonomics: When operated properly, a burnisher can alleviate some of the stress an operator experiences with slower-speed equipment.

Competitiveness: To stay competitive, end users are looking for every opportunity to produce quality floor finishes at the least possible cost. Burnishers are a great tool to use in controlling operating costs.

Power choices and sizes: Burnishers can be electric, battery-operated or propane-operated. In addition, machines have a variety of burnishing paths, suitable for small to very large areas.

Tuesday, 16 September 2014

How to Maintain the Carpet on Your Staircase

A carpeted staircase adds color, texture, and extra tread for safety on stairs. While you can cover the carpet with plastic runners to protect it from gathering dirt, that is an unsightly solution that should only be temporary. Follow this advice to give the carpet on a high-traffic staircase some special attention to keep it looking new and clean.



Step 1 - Have the Right Vacuum

Just like the carpet in the rest of your home, the carpet on your staircase needs regular vacuuming. It removes dirt, tiny bits of gravel, and debris from the rug that can grind away at it and do damage over time. A standard vacuum cleaner really isn't designed for stairs. It can be heavy to carry and too big for the small steps, making it almost impossible to use properly.

To vacuum the stairs, invest in a lightweight, handheld model that's about the size of a small suitcase. It should include different attachments. You can hold the main unit in one hand and guide the attachment with your other. When vacuuming stairs, always remember to start at the top and work your way down.

Step 2 - Use a Brush Attachment

A hose is good for sucking up surface dirt and may even get some deeper dirt that's loose in the pile. For the best results, use the brush roller attachment, which is similar to the beater brush on your standard vacuum. Doing so loosens impacted dirt and can help your carpet last longer.

Step 3 - Get a Stiff Broom

A stiff broom is also helpful for cleaning your carpeted staircase. It is much more lightweight than any vacuum. Doing so will improve the appearance of the carpet, but vacuuming is still recommended for a deep-down clean. To sweep the carpeted staircase, start at the top and move down. Sweep each step until any debris is on the bottom floor and can be vacuumed or swept away.

Step 4 - Steam Clean

You can steam clean the carpet on your staircase just as you can any carpet. You'll need a steam cleaner with a handheld hose attachment to do this. If you don't want to purchase a steam cleaner, you can probably rent a machine from a local grocery store. Keep in mind that investing in a home steam cleaner will save you money over time.

Step 5- Hand Scrubbing

You can also opt to shampoo the carpet by hand. It is also the best method of spot-cleaning. Some stains, like those with oil bases, may require a pre-treatment solution that loosens the dirt so it can be lifted from the carpet fibers.

Mix specially formulated carpet shampoo with water until you get a light foam. Work it into your carpet with a scrub brush. If you have a Shop-Vac or other wet/dry vacuum, vacuum as much water as you can out of the carpet. Otherwise, use a soft, absorbent towel or cloth to blot the carpet and remove as much water as possible. Once the staircase is completely dry, go over it with a vacuum.